China Benoy Mgj Series Pressure Robot and Intelligent Equipment Planetary Reducer Speed Gear Reducer Gearbox e-gear transmission

Product Description

Solution Description

MGJ series reducer is a two-phase gear reducer which consists of the 1st stage of planetary gear reducer and the 2nd stage of cycloidal pin-wheel reducer. The first velocity reduction is attained by the meshing among the input shaft equipment and the planetary equipment primarily based on the equipment reduction ratio. The planet gear is connected to the crank shaft, and the rotation of crank shaft triggers the eccentric rotation of the cycloid disc. This achieves the next speed reduction and therefore if the crank shaft rotates 360°the cycloid disc will rotate 1 tooth in the opposite course.

Precision Gearboxes, Motors and Reducers

Precision Transmission Gear

5-axis CNC Milling Components

Application Discipline

Organization Profile

HangZhou Benoy Clever Technology Co. Ltd was set up in 2003. Because set up, we usually emphasis on precision transmission and mechanical areas producing & processing. We have a expert R&D staff and advanced equipment hobbing machine, gear grinding machine, gear shaping machine, CNC Lathe devices and milling machines, which can give comprehensive remedies in accordance to user’s specifications, from the layout. 

we bulid us through assist other folks succes. Benoy constantly focuses on the improvement potential, and now, it owns much more than thirty patents. Our organization has many sophisticated engineering design softwares and utilized far more than 20 new systems and new processes. And also, it is licensed by ISO 9001: 2015 and ISO 14001: 2015.

For a lot more than ten many years, our business has been fully commited to the production and processing of precision elements and non-standard automation design and style. With a highly experienced workforce, relying on wealthy knowledge in precision processing and worldwide leading equipment, the organization has proven strategic partnerships with world-renowned enterprises in the fields of aviation, health care and industrial precision check and measurement products.

FAQ

Q1: How to get a quotation?

A1: Remember to ship us drawings in igs, dwg, action and so on. jointly with comprehensive PDF.If you have any needs, make sure you be aware,
and we could supply expert guidance for your reference.

Q2: How extended can i get the sample?

A2: Depends on your distinct things,inside 7-ten days is essential normally.

Q3: How to get pleasure from the OEM companies?

A3: Typically, base on your design drawings or first samples, we give some specialized proposals and a quotation to you, soon after your settlement, we generate for you.

Q4: Will my drawings be risk-free right after sending to you?

A4: Indeed, we will preserve them effectively and not release to 3rd get together without having your authorization. Of program, we would guarantee the protection of the drawing.

Q5: What shall we do if we do not have drawings?

A5: Make sure you send your sample to our manufacturing facility,then we can duplicate or give you far better remedies. Please ship us photographs or drafts with proportions(Duration,Hight,Width), CAD or 3D file will be created for you if positioned buy.

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Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.

editor by czh 2022-12-16